Section B:
Laboratory Facilities and Information
1.
Facility Description
- A
list of all areas that are engaged in laboratory use of hazards chemicals
must be maintained and up to date. See Appendix A.
- Emergency
phone numbers are posted on the door of all laboratories and chemical
storage areas.
- All
safety equipment will be clearly labeled.
- Hazardous
chemical Right-to-Know information must be posted in the department.
- Emergency
procedures and evacuation routes must be posted for each lab.
2.
Signs and Information
Signs
- NFP
warning signs must be posted on all laboratory doors and chemical storage
areas and must alert employees and visitors to the potentially hazardous
materials located within.
- Signs
must be posted to show the location of all safety equipment including
safety showers, eyewash stations, fire extinguishers, telephones, etc.
- Signs
must also be posted showing the location of MSDS′s.
- Areas
where large quantities of highly flammable chemicals are stored and used
must be labeled with "No smoking and no open flames" signs.
- Storage
areas for the following classes of chemicals must be appropriately
labeled:
o Carcinogens
o Corrosives
o Flammable liquids
o Flammable solids
- Emergency
telephone numbers should be posted in all laboratories with the following
numbers:
o Fire 9-911 (campus phone); -911 (cell phone)
o Public Safety -3333 (campus phone); (803)323-3333
(cell phone)
o Environmental Health and Safety- (803)323-2328 (EHS
office); (803)242-9545 (EHS′s cell phone number)
- Emergency
contact information should be posted on each laboratory door and should
include the following:
o Name, office number and office telephone number of the
employee responsible for the lab
o Public safety′s phone number
o Office of Environmental Health and Safety′s
telephone number
Information
- Material
safety data sheets (MSDS) - a MSDS is a document containing chemical
hazard and safety handling information.
o Material safety data sheets (MSDS) must be maintained
and readily available to all employees and students.
o A MSDS will be obtained for each chemical the
department receives.
i. An
electronic database of MSDS′s will be maintained. This database can
be accessed by faculty and staff from any computer on the WIN domain.
ii. A
hard copy of the MSDS will be placed in the laboratory in which the chemical is
stored.
- A
copy of the chemical hygiene plan (CHP) must be accessible in all areas
where chemicals are used and stored.
- All
employees must be currently trained in accordance with the CHP.
- Employees
must have access to various reference materials including a copy of the
chemical hygiene plan, a copy of OSHA′s Laboratory Standard, and
material safety data sheets. A list of reference material and locations
can be found in Appendix B.
3.
Facilities and Maintenance
- General
ventilation system for each lab that ensures 4 to 12 air changes per hour to prevent
the buildup of chemical vapors.
- Storage
areas will have continuous ventilation, fire alarms, and spill control
material. Storeroom ventilation will be checked every 6 months.
- All
labs will have hoods for use with volatile chemicals that are toxic,
flammable, or corrosive. Additionally, general chemistry labs and the
organic lab will have individual local exhaust ventilation at each work
position. Each hood will be inspected at the beginning of each semester
for proper airflow.
- Eyewash
stations and safety showers must be located in each lab. They must be
clearly visible and accessible and never restricted or blocked. Eyewash
stations should be flushed once a month. A log of these inspections will
be kept. Safety showers should be tested and flushed every three months
and is the responsibility of the Office of Environmental Health and
Safety. Inspection records should be obtained from the Environmental
Health and Safety Office.
- Fire
extinguishers must be clearly visible and accessible in each laboratory.
The maintenance of fire extinguishers is the responsibility of the Office
of Environmental Health and Safety. Inspection records of fire
extinguishers should be obtained from the Environmental Health and Safety
Office.
- Fire
blankets are available in labs that routinely use heating devices. Fire
blankets can be used 1) to smother small fires, 2) as a shower curtain for
someone using the safety shower, 3) as a wrap after someone used the
safety shower, 4) to keep someone warm while waiting for emergency help to
arrive. A fire blanket can also be used to help smother the flames if
someone′s clothing is on fire, but should not be used to wrap
someone in to extinguish a clothing fire. The process of wrapping a fire
blanket around a person with burning clothing traps the heat while
creating a chimney effect, directing the hot, toxic gases and flames into
the victims face.
- Spill
control kits- All laboratories and storage areas where hazards chemicals
are used should contain a chemical spill kit. Minimally, the kit should
contain:
o Splash resistant goggles
o Chemical resistant gloves
o Large, sealable plastic bags
o Absorbent materials
o A scraper and scoop
o Spill control kits will be checked yearly and replaced
when depleted.
- Personal
protective equipment such as safety goggles, aprons, gloves, face shield,
and lab coats are available for employees handling concentrated acids,
bases, and other hazardous chemicals. Students must purchase their own
splash goggles.
- All
laboratories and storage areas, in which hazardous chemicals are used
and/or stored, will be briefly inspected weekly by the laboratory chemist,
each semester by the chemical hygiene officer and annually by the
department chair and University Chemical Hygiene Officer. See Appendix C for a checklist.
4.
Procurement and Inventory of Chemicals
- An
inventory of all chemicals will be conducted yearly by the laboratory
chemist; a database of all chemicals will be maintained and updated.
All chemicals will be bar-coded.
- Requisitions
for chemicals are initiated by faculty members or the laboratory
chemist.
- Anyone
ordering a chemical must use the ordering form for chemicals and supplies
and give a copy to the laboratory chemist and to the department′s
administrative specialist. Request an electronic copy of the
ordering from at aikenw@winthrop.edu.
- All
chemicals must be delivered to the chemistry stockroom to ensure that the
laboratory chemist is aware of all chemicals received by the chemistry
department. This excludes hazardous materials that are delivered directly
to the chemical storage building such as compressed gas cylinders, liquid
nitrogen cylinders, etc. The laboratory chemist must be notified of all
such deliveries.
- When
a shipment arrives:
- The
laboratory chemist will inspect the shipment to ensure that it is in fact
the material ordered, is in good working condition, and that a MSDS is
provided.
- The
laboratory chemist will ensure that a copy of the MSDS is added to the
chemical inventory system and that a copy is placed in the MSDS notebook
in the lab where the chemical will be used.
- All
chemicals will be bar-coded and logged into the chemical inventory by the
laboratory chemist, which will include the amount of chemical ordered,
the location as to where the chemical will be stored, and the date the
chemical is received.
- Anyone
removing a chemical from the stockroom before it is inventoried must
provide the laboratory chemist with the name and storage location of the
chemical along with the date the chemical was received.
- Empty chemical bottles that have a
bar-code must be removed from the chemical inventory.
- Compressed
gas cylinders will be tagged accordingly. See Compressed
Gases (Section 5, Part B)
5. Training
- All
employees, including faculty, staff, student research and teaching
assistants, exposed or potentially exposed to hazardous chemicals must be
provided with information and training to ensure that they are appraised
of the hazards of chemicals present in the department.
Information
Requirements
Employees that work with hazardous chemicals, including faculty, part-time
laboratory instructors, staff, and students must be informed of the following:
- The
contents of the OSHA Laboratory Standard and its appendices. This
information must be available to employees
- The
contents, location and availability of the chemical hygiene plan.
- The
permissible exposure limits for OSHA regulated substances or recommended
exposure limits for other hazardous chemicals where there is no applicable
OSHA standard
- Signs
and symptoms associated with exposures to hazardous chemicals in the
laboratory
- The
location and availability of known reference material on hazards, safe
handling, storage, and disposal of hazardous chemicals found in the
laboratory. A list of reference materials available in the department can
be found in Appendix B.
- How
to read and use MSDS′s and labels.
Training
Requirements
Training of the above-mentioned employees will include the following:
- Methods
and observations that may be used to detect the presence or release of a
hazardous chemical
- The
physical and health hazards of chemicals in the work areas
- The
measures employees can take to protect themselves from these hazards,
including specific procedures the employer has implemented to protect
employees from exposure to hazardous chemicals, such as appropriate work
practices, emergency procedures, and personal protective equipment to be
used.
Training
Responsibilities
- All
department employees, including faculty, staff, and students working with
hazardous chemicals must participate in the training program.
- Faculty
and staff training:
- Participation
in the Chemistry Department′s annual safety training session is
required.
- Training
will be conducted by the department′s chemical hygiene officer.
- Research
students and student employees:
- Research
students must attend safety training yearly. In addition, any student
working with hazardous chemicals in the summer must attend the summer
safety training session.
- All
students required to participate in the department′s safety
training program must take a safety quiz yearly and pass with a 100%.
- Research
students must be farther trained by their research advisors to ensure
that they are properly trained in the specific hazards involved in their
research.
- Non-departmental
employees working in the same building as the chemistry department who
could potentially be exposed to hazardous chemicals should be trained by
the University Chemical Hygiene Officer or their own department and
informed of the existence of the OSHA Laboratory Standard and the
department′s chemical hygiene plan.
Documentation of
Training Programs
- The
chemical hygiene officer will maintain records of safety training for faculty
and staff and all students who participate in the departmental safety
training program. Appendix D
- Research
advisors must maintain records of training that they provide to their
students which is in addition to the departmental safety training. Appendix E
Training of
Nonchemistry Staff
- Any
person who enters a laboratory to perform routine maintenance, including
custodial, public safety and facilities management personal will be
trained by the Office of Environmental Health and Safety or by their
individual departments. Training must include the use of personal
protective equipment.
- Supervision
of such programs and documentation of training programs will be the
responsibility of the Office of Environmental Health and Safety.