Section B: Laboratory Facilities and Information
1. Facility Description
- A list of all areas that are
engaged in laboratory use of hazards chemical must be maintained and up to
date. See Appendix A.
- Emergency phone numbers will
be posted on the door of all laboratories and chemical storage areas.
- Warning signs will be posted
on doors and/or in the lab.
- All safety equipment will be
clearly labeled.
- Hazardous chemical Right-to-Know
information must be posted in the department.
- Emergency procedures and
evacuation routes must be posted for each lab.
2. Signs and Information
Signs
- Warning signs must be posted in
all labs and chemical storage areas and must alert employees and visitors
to the potentially hazardous materials located within.
- Signs must be posted to show
the location of all safety equipment including safety showers, eyewash
stations, fire extinguishers, telephones, etc.
- Signs must also be posted
showing the location of MSDS’s.
- Areas where large quantities
of highly flammable chemicals are stored and used must be labeled with
"No smoking and no open flames" signs.
- Storage areas for the
following classes of chemicals must be appropriately labeled:
- Carcinogens
- Corrosives
- Flammable liquids
- Flammable solids
Information
- Material safety data sheets
(MSDS)
- A MSDS is a document
containing chemical hazard and safety handling information.
- The chemistry department
must obtain a MSDS for each chemical that it receives and maintain an
MSDS library on all chemicals in the department.
- Each laboratory will
have available MSDS's for the substances used in it.
- Material safety data
sheets (MSDS) must be maintained and readily available to all employees
and students.
- A copy of the chemical
hygiene plan (CHP) must be accessible in all areas where chemicals are
used and stored.
- All employees must be
currently trained in accordance with the CHP.
- Employees must have access to
various reference materials including a copy of the chemical hygiene plan,
a copy of OSHA’s Laboratory Standard, and material safety data sheets. A
list of reference material and locations can be found in Appendix B.
3. Facilities And Maintenance
- General ventilation system
for each lab that ensures 4 to 12 air changes per hour to prevent the
buildup of chemical vapors.
- Storage areas will have
continuous ventilation, fire alarms, and spill control material. NFPA
hazardous warning labels shall be posted outside stockroom doors.
Storeroom ventilation will be checked every 6 months.
- All labs will have hoods
for use with volatile chemicals that are toxic, flammable, or corrosive.
Additionally, general chemistry labs and the organic lab will have
individual local exhaust ventilation at each work position. Each hood will
be inspected at the beginning of each semester for proper airflow.
- Eyewash stations and safety
showers must be located in each lab. They must be clearly visible and accessible
and never restricted or blocked in any way. Eyewash stations and safety
showers are to be tested and flushed every three months. A log of
these inspections will be kept.
- Fire extinguishers must be
clearly visible and accessible in each laboratory. The maintenance of fire
extinguishers is the responsibility of the Office of Environmental Health
and Safety. Inspection
records of fire extinguishers can be obtain from the Environmental Health
and Safety Office.
- Spill control kits- All
laboratories and storage areas where hazards chemicals are used should
contain a chemical spill kit. Minimally, the kit should contain:
- Splash resistant
goggles
- Chemical resistant
gloves
- Large, sealable
plastic bags
- Absorbent materials
- Dust pan and
hand-held brush
- Spill control kits
will be checked at the beginning of each semester and replaced when
depleted.
- Personal protective
equipment such as safety goggles, aprons, gloves, face shield, and lab
coats are available for anyone handling concentrated acids, bases, and other
hazardous chemicals.
- Telephones must be are
located in every laboratory and chemical storage area; phones must be
clearly marked and labeled with the following telephone numbers:
- Public Safety -3333
- Crawford Health
Center -2206
- All laboratories and storage
areas, in which hazardous chemicals are used and/or stored, will be
inspected weekly by the laboratory chemist, each semester by the chemical
hygiene officer and annually by the department chair and University
Chemical Hygiene Officer. See Appendix C
for a laboratory safety checklist.
- An inventory of all
chemicals will be conducted yearly by the laboratory chemist; a database
of all chemicals will be maintained and updated. All chemicals will
be bar-coded.
4. Procurement And Receipt Of Chemicals
- Requisitions for chemicals
are initiated by faculty members or the laboratory chemist.
- Anyone ordering a chemical
must use the “Chemical Ordering” form and give a copy to the laboratory
chemist and Lee Miller. See Appendix D.
- Chemicals are delivered to
the supply room or to the chemical storage building.
- All chemicals must be
delivered to the chemistry stockroom to ensure that the laboratory chemist
is aware of all chemicals received by the chemistry department. This
excludes hazardous materials that are delivered directly to the chemical
storage building such as compressed gas cylinders, liquid nitrogen
cylinders, etc. The laboratory chemist must be notified of all such
deliveries.
- When a shipment arrives:
- The laboratory
chemist will inspect the shipment to ensure that it is in fact the
material ordered, is in good working condition, and that a MSDS is
provided.
- The laboratory
chemist will ensure that a copy of the MSDS is kept in the chemistry
stockroom and that a copy is placed in the MSDS Notebook in the lab where
the chemical will be used.
- A preprinted format
label will be placed on each chemical, which will include the date of
receipt, a date of disposal, and an open date to be recorded when the chemical
is opened.
- All chemicals will be
bar-coded and logged into the chemical inventory by the laboratory
chemist, which will include the amount of chemical ordered, the location
as to where the chemical will be stored, and the faculty/staff member
responsible for supervising its use.
- Compressed gas cylinders
will be tagged accordingly. See Compressed Gases (Section 5,
Part B)
5. Training
- All employees, including
faculty, staff, student teaching assistants, and nonchemistry staff,
exposed or potentially exposed to hazardous chemicals must be provided
with information and training to ensure that they are appraised of the
hazards of chemicals present in the department. The degree of training
will depend on the person's work function in the laboratories.
Information Requirements
Employees that work with hazardous chemicals, including
faculty, part-time laboratory instructors, staff, and student teaching
assistants and must be informed of the following:
- The contents of the OSHA
Laboratory Standard and its appendices. This information must be available
to employees
- The contents, location and
availability of the chemical hygiene plan.
- The permissible exposure
limits for OSHA regulated substances or recommended exposure limits for
other hazardous chemicals where there is no applicable OSHA standard
- Signs and symptoms
associated with exposures to hazardous chemicals in the laboratory
- The location and
availability of known reference material on hazards, safe handling,
storage, and disposal of hazardous chemicals found in the laboratory. A
list of reference materials available in the department can be found in Appendix
B.
- How to read and use MSDS’s
and labels.
Training Requirements
Training of the above-mentioned employees will include the
following:
- Methods and observations
that may be used to detect the presence or release of a hazardous chemical
- The physical and health
hazards of chemicals in the work areas
- The measures employees can
take to protect themselves from these hazards, including specific
procedures the employer has implemented to protect employees from exposure
to hazardous chemicals, such as appropriate work practices, emergency
procedures, and personal protective equipment to be used.
Training Responsibilities
- All department employees,
including faculty, staff, and student teaching assistants, working with
hazardous chemicals must participate in the training program.
- All employees working in the
same building as the chemistry department should be trained by the University
Chemical Hygiene Officer or their own department and informed of the
existence of the OSHA Laboratory Standard and the department’s chemical
hygiene plan.
- Refresher information should
be provided yearly.
- Training for department
employees will be conducted by the department’s chemical hygiene officer.
- Training of research
students will be the responsibility of their advisor to ensure that they
are properly trained in the hazards involved in their specific research.
Documentation of Training Programs
- Records as to the content of
the training programs provided to whom must be maintained. See Appendix E.
Training of Nonchemistry Staff
- Any person who enters a
laboratory to perform routine maintenance, including custodial, public
safety, and facilities management personal will be trained by the Office
of Environmental Health and Safety or by their individual departments.
Training must include the use of personal protective equipment.
- Supervision of such programs
and documentation of training programs will be the responsibility of the
Office of Environmental Health and Safety.